Custom Fabrication & Design

Concept-stage collaboration - sketches, envelope drawings, and early ideas welcome
In-house 3D CAD design, rapid prototyping, and iterative development
Structural engineering certification
Full fabrication, assembly, and field-ready delivery from one facility

Most fabrication shops expect you to arrive with proper drawings, material specs, and the engineering worked out. APAC works differently. We partner with organisations from the earliest concept stage - working through design challenges, prototyping solutions, and engineering a buildable, certifiable product before a single piece of metal is cut. If you have a problem and a rough idea of what the solution might look like, that's enough to start.

We sit in a space between a traditional fabrication workshop and an industrial design consultancy. Our team brings creative problem-solving and practical engineering knowledge to every engagement. We think through the operational realities of how a product will be transported, deployed, powered, maintained, and survived in the conditions it will face. That means considering solar exposure, thermal management, substrate variability, cyclonic wind ratings, weight limits for manual handling, and dozens of other factors that a general fabricator probably expects you to already have worked out.

This approach is why universities, government agencies, defence primes, and emergency services organisations choose APAC for projects that don't fit neatly into a standard fabrication quote. We are comfortable working at the boundary between "we know roughly what we need" and a finished, certified, deployable product.

How We Work With You

A typical custom engagement follows a straightforward path. You come to us with a concept, a problem statement, or a set of operational requirements. Our team works through the design with you, exploring options, identifying constraints, and producing 3D CAD models for review. We prototype rapidly, test and refine, and then move into production fabrication once the design is locked. Where structural certification is required we coordinate directly with our partner structural engineers to ensure the finished product is fully compliant.

The result is a single point of accountability from idea through to a delivered, field-ready asset. No coordinating between a design house, a structural engineer, a fabricator, and an assembler, APAC manages the entire chain.

From Idea to Product

We don't need a finished engineering package to get started. APAC regularly takes projects from a whiteboard sketch or a conversation about an operational problem through to a manufactured, tested, and certified product. Our team contributes design thinking, materials selection, and practical engineering input at every stage.

If your organisation has a challenge but not yet a solution, we're built for exactly that kind of work.

Engineered & Certified

Every custom build is designed with certification and compliance in mind from day one. We work with Australian structural engineering partners to ensure products meet the relevant wind loading, structural, and safety standards for their intended deployment, including cyclonic region ratings where applicable.

You receive a product that is not only well-built but formally certified for the conditions it will face.

You Bring the Problem. We'll Build the Solution.

Whether it's a sketch, a concept brief, or a conversation about what you need in the field, that's enough to get started. APAC has the design capability, the workshop, and the engineering partnerships to take your idea from concept to a certified, field-ready product.

Capabilities

  • In-house 3D CAD design and drafting
  • Rapid prototyping and iterative development
  • Alloy welding: TIG, MIG/MAG, GTAW, MMA, Stick, Lift-Arc
  • Fine sheet-metal work and structural fabrication
  • Composite, fibreglass, and engineering-plastic components

What We Build

  • Deployable towers, masts, and monitoring platforms
  • Trailers and towable field systems
  • Power skids and off-grid energy frames
  • Sensor and instrument enclosures (thermal-managed)
  • Marine-grade, mine-spec, and mil-spec assemblies

Workshop Equipment

  • 3.6 m × 80 T hydraulic press brake
  • 30 T hydraulic press
  • 3000 mm × 5 mm hydraulic metal guillotine
  • 60 T double-cylinder punch
  • Soco cold saw (100 × 100 mm capacity)

Gallery

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Marchnet's 10m All-Aluminium Skid
Marchnet's 10m All-Aluminium Skid
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AMT Trailer for Powertec, used for Starlink & Repeater
AMT Trailer for Powertec, used for Starlink & Repeater
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Fragtrack Gantry in Mining Monthly - Orica
Fragtrack Gantry in Mining Monthly - Orica
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Freestanding Gantry tower designed for Orica Mining Fragtrack
Freestanding Gantry Tower designed for Orica Mining Fragtrack
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Gantry tower in use in WAs mining sector- Orica
Gantry tower in use in WAs mining sector- Orica
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Australian Antarctic Division weather monitoring jackframe
Australian Antarctic Division weather monitoring jackframe
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HCT shipping container gantry tower being raised
HCT shipping container gantry tower being raised
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HCT shipping container tower - lifting mechanism isometric view
HCT Shipping Container Tower - Lifting Mechanism
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4m flux monitoring tower on jackframe
4m flux monitoring tower on jackframe
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Antarctic jackframe for weather monitoring in extreme environments
Antarctic jackframe for weather monitoring in extreme environments
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ANTOS antarctic weather station monitoring jackframe platform
ANTOS Antarctic Weather Station Jackframe
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APAC Skid in Antarctica
Australian Antarctic Division 'Artemis' deployed